Systems for wheel house & door frames

 

The pneumatically supported tools of the FW 2XX series have been developed for hemming applications with a counter roller system.

The tools carry multiple pairs of rollers on a special bearing system which guarantees a steady flow of hemming forces. The robot has a guiding function only.

A robot guidance system from AI° (www.ai-engrotec.de) complements the systems in order to compensate tolerances of automotive body panels. It can additionally be used for the control of the hemming result. A robot-guided surface protection with clamping technique is being used for hemming processes at the wheel house.

Furthermore, our hemming tool offers high flexibility in the possibility of a stationary set up in the production line. Different tasks can be realized by guidance of different parts at one tool on a stand.

Technical data FW 200 - hemming tool for wheel houses
Weight max. 25 kg
Pre-load central air supply
central power supply 24 V DC
connection to fieldbus with output of analogue values (IO Link) for Profibus DP, Profinet (Cu + LWL), Ethernet/IP, DeviceNet
Features simple operation
simple optimization of quality (proportional valve)
compact set-up
easy to maintain
optionally equipped with hem inspection system
<strong>AI°</strong> INLINE PROCESS INSPECTION

FW_200_00_VAR_01

Hemming tool with standard equipment for

  • 3 hemming steps with
  • 3 x standard rollers

FW_200_00_VAR_02

Hemming tool with standard equipment for

  • 4 hemming steps with
  • 4 × standard rollers

 

 

FW_200_00_VAR_03

Hemming tool fully equipped for 3 hemming steps with 3 × standard rollers and sensor measurement system, including:

  • 1 × smart sensor VISIONSCANNER2 incl. connection
  • 1 × power supply cable and 1 × LAN cable
  • 1 × artefact

with software

FW_200_00_VAR_04

Hemming tool fully equipped for 4 hemming steps with 4 × standard rollers, and sensor measurement system, including:

  • 1 × smart sensor VISIONSCANNER2 incl. connection
  • 1 × power supply cable and 1 × LAN cable
  • 1 × artefact

with software

FW_240_21_VAR_01

VISIONSCANNER2

Sensor measurement system for robot guidance system AI° Robot Guidance and quality control AI° INLINE PROCESS INSPECTION including:

Sensor measurement system for robot guidance system AI° Robot Guidance and quality control AI° INLINE PROCESS INSPECTION including:

  • 1× smart sensor VISIONSCANNER2 incl. swivelling connection to roller hemming tool
  • 1× power supply cable and 1× LAN cable
  • 1× artefact

with software

Technical data FW 200 – Hemming tool for door frames
Weight max. 25 kg
Pre-load central air supply
central power supply 24 V DC
connection to fieldbus with output of analogue values (IO Link) for Profibus DP, Profinet (Cu + LWL), Ethernet/IP, DeviceNet
Features simple operation
simple configuration of hemming force (proportional valve)
compact set-up
easy to maintain
optionally equipped with quality control system <strong>AI°</strong> INLINE PROCESS INSPECTION

FW_270_00_VAR_02

Hemming tool with double roller technique for applications without hemming bed.

Basic configuration for 3 hemming steps with 3 pairs of standard hemming rollers and control technology according to standard installation.

Additionally:

  • 1 x smart sensor VISIONSCANNER2 incl. bracket
  • 1 x set of cables (Power, Ethernet)
  • 1 x reference artefact

incl. software

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